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Jiangsu Skyray Instrument Co.,Ltd

Address: No.1888 West Zhonghuayuan Rd, Kunshan 215300, Jiangsu, China

Tel: +86-512-57017337

M/P: +8618912663151

E-mail: andy@skyray-instrument.com

OES Spectrometer

OES Spectrometer

Application fields The element analysis for metal materials is a traditional work for the research and development, quality control, process control and other related works in the field of the metal smelting, casting and processing industry. Skyray Optical Emission Spectrometer is widely used in...

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Product Details

OES Spectrometer Application fields
The element analysis for metal materials is a traditional work for the research and development, quality control, process control and other related works in the field of the metal smelting, casting and processing industry.
Skyray OES Spectrometer is widely used in the element analysis of ferrous and non-ferrous metal. The instrument can simultaneously analyze dozens of elements with a fast, accurate and stable performance, meeting the requirements in industrial development, process control, incoming inspection, product sorting, etc.


Performance advantages of OES Spectrometer
Based on the Multi-CCD detector and total spctrum technology, OES Spectrometer OES 6000 detect all the spectral lines within the range of wavelength; so it is extremely easy to install and add the matrix, channels and analytical program. With a compact size, it is easy to maintain and locate in the laboratory. OES Spectrometer OES 6000 is a convenient instrument for the analysis of  elements in non-ferrous metals.
Thanks to the Multi-CCD detector and total spctrum technology, it is easier to install and add the matrix, channels and analytical program in Skyray or customers'laboratory
No vaccum design eliminate the pollution of oil from the vaccum pump
Work for 24/7 to serve your business with high stability and reliability
Fast way to analyze and demonstrate the results within 35 seconds
The operation and maintenance are simple and convenient for operators
All of the typical analytical programs are calibrated in Skyray, which are more accurate and test more types of metal grades
Easy to calibrate  the instrument with the standardization samples
Without chemical reagents, the analysis process is safe and eco-friendly.


Auxiliary equipments
Argon— The purity is above 99.999%
AC parameter voltage stabilized power supply— 1KVA
Grinding machine— For the samples like Steel, Nickel alloy, etc
Small lathe— For the samples like Aluminum, Copper, Zinc, Magnesium, etc
Air conditioner— Select suitable power according to the area of  laboratory


Technical Specifications of OES Spectrometer
Spectrometer design
◇ Paschen-Runge polychromator
◇ Temperature controlled at 34±0.5℃, air type
◇ Special casting materials reduce the deformation of the chamber


Spark Source
◇ Digital plasma generator
◇ High energy pre-spark (HEPS)
◇ Frequency:100-1000Hz
◇ Current: 1-80A


Grating
◇ Holographic concave grating: 3600 l/mm
◇ Dispersion of the first order spectrum: 1.2nm/mm
◇ Effective wavelength range: 200-500 nm


Spark Stand
◇ 4mm analytical gap of the sample stand
◇ Jet stream technology
◇ No Argon consumption in standby mode


Detector
◇ High-performance linear array CCD


Dimension and Weight
◇ Dimensions: Height 300 Width 500 Depth 450
◇ Weight: 30 kg


Analysis Time
◇ Depend on the type of materials, typically less than 30 seconds


Electrical Power
◇ Max. 700VA
◇ Standby mode: 40VA


Technical advantages of OES Spectrometer 
No need of vacuum for the polychromator
Polychromator of OES Spectrometer OES 6000 is designed to work in the air environment, so the vacuum pump is eliminated. The polychromator is completely free from oil pollution of the vacuum pump. The purpose of more stable performance, more convenient maintenance and less power consumption are achieved with out vacuum pump.


Comprehensive analysis for the elements in most metals with the full spectrum detection
Based on the CCD detector with the full spectrum detection technology, the instrument can comprehensively detect the spectral lines of the most of the elements in the metal samples, and carry out analysis for  multi-matrix and multi-elements easily. Therefore, it is convenient and inexpensive to install and add the matrix, channels and analytical program in Skyray or customers’ laboratory.


Professional test solution
With long experience in analysis technology service, Skyray Instrument provides users with the sound solutions for the analysis of ferrous and non-ferrous metal.
The analysis programs in our solution are designed according to the classification of metal grade, meeting the various test demands of users perfectly.
The analysis programs are factory-calibrated with international or national standard samples, and have been fitted and corrected by professional software.
Just using a few pieces of the standardization samples supplied by Skyray, the user can carry out the routine calibration easily.  So it is unnecessary to purchase a large number of standard samples for the analysis program.


Top international suppliers provide the core components
Dispersive device—The grating manufactured by CARI ZEISS in Germany ensure the excellent resolution.
Detector—CCD manufactured by TOSHIBA in Japan ensure the detection of spectrum sensitive and low noise.
Optical lens is manufactured by CARI ZEISS in Germany;
Optical fiber is manufactured by Agilent Technologies in America.


Excellent thermostat system for the polychromator
The thermostatic chamber is configured with a feedback heating device and the highly efficient thermal insulating layer, ensuring the temperature of the polychromator.
The thermostatic chamber suppress the drift of optical path due to the slight changes in the dimensions of the mechanical components in different temperatures. Meanwhile, the constant temperature is beneficial to the  performance of photoelectric devices.


Test examples with OES Spectrometer
Sampling
There are two kinds of sampling for spectrochemical analysis: the melt sampling and the product sampling. In the melt sampling, the metal liquid is injected into the mold and solidify into a solid sample. In the product sampling, the size and shape of the sample should be considered to judge whether cutting it or not.


Reference standards
ISO 14284 Steel and iron—Sampling and preparation of samples for the determination of chemical composition
ASTM E 1806 Standard Practice for Sampling Steel and Iron for Determination of Chemical Composition
ASTM E 716 Standard Practices for Sampling and Sample Preparation of Aluminum and Aluminum Alloys for Determination of Chemical Composition by Spectrochemical Analysis


Preparation
For the high hardness metal samples(such as steel, Nickel, Cobalt alloy), grind the surface with the grinding machine; for the low hardness metal samples( such as Aluminum, Copper, Zinc, Magnesium alloys),  turn the surface with  the lathe. The treated surface should be flat and smooth with scratches in the same direction.


Analysis
Place the sample on the spark stand and start the analysis process by operating the software. After completing the test, all the results of the customized elements are displayed simultaneously. The time of a single procedure is less than 40 seconds, and analyzing the same sample for the three times is genegrally recommended.


Save the result
The results of the analysis could be stored in the database of the software or printed directly.


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